High Output PVC Profile Extrusion Line
Application
PVC profile machine is used to produce all kinds of PVC profile such as window & door profile, PVC wire trunking, PVC water trough and so on. PVC profile extrusion line is also called UPVC window making machine, PVC Profile Machine, UPVC profile extrusion machine, PVC profile making machine and so on.
Process Flow
Screw Loader for Mixer→ Mixer unit→ Screw Loader for Extruder→ Conical Twin Screw Extruder → Mold → Calibration Table→ Haul off machine→ Cutter machine→ Tripping Table → Final Product Inspecting &Packing
Advantages
According to different cross section, die dead and customer's requirements, pvc profile extruder of different specification will be chosen together with matching vacuum calibrating table, haul-off unit, cutting unit, stacker, etc. Special designed vacuum tank, haul off and cutter with saw dust collecting system guarantee fine product and stable production.
PVC profile making machine is automatically controlled by PLC for easy operation, also each profile machine in this line can be separately controlled. It achieves low energy consumption, high output, and performance.
Details
Conical Twin Screw Extruder
Both conical twin screw extruder and parallel twin screw extruder can be applied to produce PVC. With latest technology, to lower power and ensure capacity. According to different formula, we provide different screw design to ensure good plasticizing effect and high capacity.
Mold
Extrusion die head channel is after heat treatment, mirror polishing and chroming to ensure material flow smoothly.
High-speed cooling forming die supports the production line with faster linear speed and higher efficiency;
. High melt homogenity
. Low pressure built up even with high outputs
Calibration Table
Calibration table is adjustable by fore-back, left-right, up-down which brings simplified and convenient operation;
• Include full set of vacuum and water pump
• Length from 4m-11.5m;
• Independent operation panel for easy operation
Haul off machine
Each claw has its own traction motor, in case when one traction motor stop working, other motors can still work. Can choose servo motor to have bigger traction force, more stable traction speed and wider range of traction speed.
Claw Adjustment Device
All claws are connected to each other, when adjusting position of claws to pull pipe in different sizes, all claws will move together. This will make operation faster and easier.
Each claw with it own air pressure control, more accurate, operation is easier.
Cutter machine
Saw cutting unit brings speedy and stable cutting with smooth incision. We also offer hauling and cutting combined unit which is a more compact and economical design.
Tracking cutter or lifting saw cutter adopts double station dust collection system; synchronous driving by air cylinder or servo motor control.
Technical Data
| Model | SJZ51 | SJZ55 | SJZ65 | SJZ80 |
| Extruder model | Ф51/105 | Ф55/110 | Ф65/132 | Ф80/156 |
| Main moror power(kw) | 18 | 22 | 37 | 55 |
| Capacity(kg) | 80-100 | 100-150 | 180-300 | 160-250 |
| Production width | 150mm | 300mm | 400mm | 700mm |
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